Composite production line

One order, seven stations,
zero subcontracting.

Knitting, dyeing, printing and garments run inside the same compound in Fatullah, Narayanganj — so a style moves from raw yarn to a packed carton on a schedule the factory controls itself.

The manufacturing cycle

Seven stations, in the order fabric actually moves.

COMPOSITE PROCESS

01

Knitting division

18,000 kg
per day
Circular knitting machines
Yarn feed on knitting machine
Knitting operator at work
Fabric rolls off the knitting machine

Circular knitting machines from Taiwan — Jiunn Long and Fakuhama — run rib fabric with lycra attachment, single jersey, pique polo across a range of dias, plus interlock in various dias with lycra.

Machine typeOrigin
Circular knitting machineTaiwan — Jiunn Long & Fakuhama
Rib machine, lycra attachmentSingle jersey, pique polo, multiple dia
Interlock machine, lycra attachmentMultiple dia
02

Dyeing division

16,000 kg
finishing per day

Both open and tubular fabric finishing lines run in-house, so finish can be matched to buyer spec rather than compromised for machine availability. All equipment runs on modern, world-class lines.

MachineUnits
Sample winch05
Bulk winch10
Dryer02
Tube compactor02
Open compactor01
Dye vats
Fabric finishing machine
Dyeing quality check
Steaming and drying fabric
03

Printing division

30,000 pcs
per day
Print table setup
Printing floor overview
Heat press printing
Print floor with long tables

A dedicated 20,000 sq.ft printing floor, staffed by 120 people, runs screen printing and heat-transfer work across long production tables — built to keep placement, coverage and colour matching consistent at volume.

Floor space20,000 sq.ft
Manpower120 persons
Production capacity30,000 pcs/day
04

Garments division

72,000 pcs
per day

Eight cutting machines across three cutting tables feed 35 sewing lines — 1,085 machines in total, at roughly 31 machines per line — running basic and heavy T-shirts, fancy T-shirts, polo shirts, tank tops, bottoms, jackets and hoodies.

Cutting machines08 (3 tables)
Sewing lines35
Sewing machines1,085 units
Thread suck/cleaning units10
Vacuum iron tables30
Heatless steam iron15
Manpower1,855 persons
Sewing line
Sewing operators
Cutting table
Finishing and ironing station
Sewing & finishing fleet

The full machine manifest.

#MachineUnitsMake
01Over lock205Pegasus
02Over lock165Juki
03Flat bed lock52Typical
04Flat bed lock (with binder)24Pegasus
05Cylinder bed lock48Typical
06Cylinder bed lock42Pegasus
07Feed of the arm08Brother
08Plain machine65Typical
09Plain machine115Brother
10Plain machine135Sunstar
11Kanchai machine10Kanchai
12Snap button12China
13Two-needle plain machine120Juki
14Button hole06Sunstar
15Plain machine, chain stitch08Juki
16Button stitch06Sunstar
17Rib cutting05L.U.
18Cloth cutting15K.M.
19Steam iron15Silver Star
20Vacuum iron table30Silver Star